As part of the collaboration, FANUC has developed a Physical AI system for industrial robots that incorporates the latest innovations from Google Cloud, including Gemini Enterprise – an enterprise-grade generative AI with robust security.

‘Physical AI’ is the integration of cognitive intelligence with physical action. This includes robots that can perceive their environment through sensors, make autonomous decisions and execute tasks accordingly. FANUC robots support ROS – the industry standard open platform for robot control – of which Google is a prominent contributor and maintainer through their Intrinsic robotics AI group.

FANUC’s portfolio also offers broad compatibility with widely used technologies, including the Python programming language for AI development, high speed communication interfaces for external robot control and interfaces that enable easy operation from PLCs.

Since the release of FANUC’s Physical AI system at the International Robot Exhibition last December, customer interest has continued to grow rapidly, with over 1,000 FANUC robots for Physical AI-related applications already shipped. At its New Product Open House Show in May, the company demonstrated a next generation Physical AI Robot System featuring generative AI Gemini, which understands human instructions, recognises objects and autonomously operates FANUC robots to perform assigned tasks. This revolutionary ‘AI-Powered Agent System for Industrial Robots’ enables both collaborative and non-collaborative robots to work together as a single cell based on simple natural language instructions.

In addition, FANUC provides full support for robot control compatible with Intrinsic’s development environment, ‘Flowstate’. Flowstate software is interoperable with ROS and allows for the quick and easy development of highly adaptable AI solutions by leveraging FANUC’s open platform technologies. FANUC is also participating in Google DeepMind’s ‘Gemini Robotics Trusted Tester Program’ to advance AI research on foundational robotics models for AI.

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Addressing growing demand in sectors such as shipbuilding and steel construction, it can be carried easily with just one hand, allowing a single person to supervise multiple welding locations and mitigating the Europe-wide shortage of skilled welders.

Boasting a 3kg payload, the CRX-3iA can manipulate a welding torch and a seam-tracking sensor simultaneously, while its ±0.02 mm repeatability delivers the precision necessary for critical welding tasks. It automatically detects its installation angle after relocation and identifies weld seam locations and calculates paths accordingly, thanks to a third-party laser scanner or touch sensor. Meanwhile, an optional magnetic base enables it to be secured directly to large steel structures. This reduces system complexity compared with traditional robot installations, which typically need heavier equipment and additional safeguarding measures.

As part of the wider CRX series – which extends to 30kg payload and 1,756mm reach – the CRX-3iA integrates fully with FANUC’s established control and software ecosystem. It also incorporates FANUC’s wrist button technology, which allows operators to guide and teach positions directly from the robot arm, streamlining programming and shortening changeover times.

Beyond welding, the CRX-3iA is ideally suited to applications such as intralogistics and mobile automation. Its compact footprint and low mass also make it ideal for mounting on an automated guided vehicle (AGV), where it can support picking, placing and line supply tasks. In addition, it lends itself well to education and training environments, where space constraints often render the use of traditional industrial robots impractical.

“Manufacturers need automation that adapts to their environment, not the other way around,” says Paul Ribus, FANUC’s Head of Sales Coordination Europe. “With the CRX-3iA, we focused on portability, fast deployment and high repeatability. It allows customers to take advantage of collaborative welding and handling wherever the work is, without complex installation.”

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Cyan Tec, Cyber-Weld and Expert Technologies will join FANUC on stand F40 at the NEC on 3-4 June for the UK’s most comprehensive gathering of manufacturing and engineering technology, services and solutions. Visitors to the FANUC stand can enjoy automation demonstrations featuring collaborative augmented reality welding, advanced sensing and vision systems, transfer and handling solutions, and a modular automation platform dubbed ‘a factory in a box’.

Live robotic technology showcase

Renowned for designing and building complex, precision engineered systems for demanding production environments, Cyan Tec works across a range of sectors including advanced manufacturing, aerospace, automotive, defence and medical devices. At this year’s show, its live ‘Technology Showcase’ demo cell on the FANUC stand will prove in real time how best in class automation building blocks can be seamlessly integrated into a single, compact and highly capable system.

Bringing together a selection of technologies that commonly feature across many of Cyan Tec’s real world applications, the demo cell features robotic automation from FANUC alongside advanced sensing and vision systems, transfer and handling solutions, high speed drives, gripper technologies, industrial communication protocols, air gapped security concepts, and high end PLC and HMI interfaces.

Augmented reality welding

Specialising in bespoke robotic welding systems, Cyber-Weld’s solutions help UK manufacturers increase production efficiency and remain competitive on the global stage. The FANUC system integrator partner will showcase its flagship Soldamatic Augmented Reality Welding cell – featuring a FANUC CRX10-iA collaborative robot – which aims to strengthen manufacturers’ welding capabilities.

Offering multiple virtual welding environments that replicate real world scenarios, Soldamatic enables the rapid upskilling of employees by significantly accelerating learning for practical applications. Visitors to the FANUC stand can see for themselves how combining immersive augmented reality with collaborative robotics enables faster skills development while reducing material wastage and consumable costs throughout the training process – all within a safe, flexible and future ready welding environment.

Scalable manufacturing with ‘factory in a box’

Also on stand F40 will be Expert Technologies, another longstanding FANUC system integrator partner. Delivering advanced automation and robotic solutions, its systems are designed to optimise processes, improve productivity and ensure quality at every stage of production. Live on the stand will be Flexcell, a modular automation platform from Expert Technologies dubbed a factory in a box, that scales seamlessly from early-stage prototyping through to full production – without requiring costly redesigns or rebuilds. Highly versatile, it can be deployed across virtually any operational use case, from manufacturing and assembly to inspection, testing, and material handling, with its phased approach reducing waste and time-to-value by up to 20%.

Cost-effective robot integration

“FANUC’s integrator network brings together industry expertise from a wide range of sectors, with each valued partner providing tailored automation solutions,” says Oliver Selby, FANUC UK’s Head of Sales. “We’re proud to be able to showcase the solutions of three of these partners at Smart Factory Expo, demonstrating live on our stand how they successfully integrate FANUC robots to drive cost efficiency, optimise production and deliver real value to UK manufacturers.”

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Founded in London in 2019 with just four members of staff, Recycleye has grown to become the European leader in AI/robotic waste picking technology, helping to revolutionise the waste sector by automating the detection and sorting of mixed recyclables. As a strategic partner, FANUC has been instrumental to the company’s rapid success by helping to derisk Recycleye’s offering to the market. In 2024, the relationship was officially recognised when Recycleye won a FANUC Global Partner Award for Innovation.

The announcement that San Diego-based CP Group has acquired a majority stake in Recycleye significantly expands CP Group’s AI-driven sorting capabilities while further enabling MRF operators to increase recovery, improve purity and generate valuable operational data.

“The combined organisation accelerates AI-enabled sorting and plant control across the full MRF, delivering the performance and purity levels that define the next generation of material recovery,” said Terry Schneider, CP Group CEO. “The applications for AI-based capabilities are significant in MRF systems, and the Recycleye team will enable us to bring powerful new capabilities to the industry in the months ahead.”

Recycleye’s offering combines FANUC’s 6-axis LR Mate robots and iRPickTool visual line tracking technology with its own AI-driven vision system. The Recycleye Robotics solution increases sorting accuracy by up to 12% and improves line output by up to 10%, helping waste operators to boost their bottom line and providing a solution to ongoing labour shortages in the waste management industry. FANUC has supported Recycleye through a commercial and technical partnership since its early days as a startup through to its position today as part of the internationally renowned CP Group.

“This announcement represents a major milestone in Recycleye’s journey, and we are proud to have supported them in creating a product that fits the needs of European and US markets,” said Oliver Selby, Head of Sales for FANUC UK. “Recycleye was our first experience of working with a VC-funded startup. Since then, we have gone on to form strong technical partnerships with a number of venture capital firms, helping both ourselves and those VCs to reduce risk, whilst supporting new entrants into the market. We look forward to seeing what this next chapter will bring for Recycleye, and for the wider recycling sector.”

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Targeted for completion in late 2027, this strategic project is expected to add 225 jobs. This expands FANUC America’s engineering capacity and advanced manufacturing capabilities to support growing demand for automation solutions across North America, including physical AI, virtual commissioning and digital-twin technologies.

“This investment builds on FANUC America’s Michigan manufacturing footprint, which has included producing robots for paint application domestically for more than four decades,” said Mike Cicco, President and CEO, FANUC America. “By expanding its U.S. presence, FANUC America will strengthen domestic manufacturing, improve responsiveness to customer needs, and support industries that rely on automation to stay competitive.”

With this announcement, FANUC America will have invested nearly $300 million in multiple new facilities, increased the company’s footprint to 3 million sq. ft. and created more than 700 jobs in the United States since 2019.

“FANUC America is committed to supporting U.S. reindustrialisation by delivering state-of-the-art automation technologies to customers and broadening access to advanced manufacturing workplace training services,” Cicco said. “The newly expanded FANUC Academy – opening in Auburn Hills, MI, later this year – will become the largest robotics and automation skills-development centre in the United States, helping address the national manufacturing skills gap, rising demand for automation talent, the shift toward AI-enabled robotics and the country’s overall competitiveness.”

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The centrepiece of the FANUC UK stand at this year’s MACH exhibition is a robotic drilling system built by Airbus with the support of FANUC. The cell employs an M-800iA/60 six-axis robot, as well as a drilling effector controlled by a FANUC CNC and a mobile platform, both designed and built by Airbus.

Designed for aerospace components, it has improved drilling accuracy and increased productivity for Airbus, while freeing up human employees to work on more creative and value-added tasks.

“There are numerous benefits to aerospace manufacturers of automating their drilling applications with the M800iA/60, including improved accuracy and repeatability, increased output and better use of personnel,” states Oliver Selby, FANUC UK’s Head of Sales.

“The success of the Airbus drilling system demonstrates how important it is to collaborate with a robotics partner that will provide the right experience, knowledge, training and technology to support companies to achieve their commercial aims. We look forward to demonstrating the benefits of this system to MACH visitors.”

Superior control to aid innovation

Alongside the Airbus drilling cell, the FANUC stand will also showcase the next level of numerical control. The new generation FS500-A CNC is more powerful and faster than any other control system, and is poised to play a major role in automating complex manufacturing processes. Thanks to its very high computing power and new architecture, it enables increasingly complex movements to be controlled with ultra-precision and perfect synchronisation, while also supporting seamless AI integration.

In-house robot system expertise

Finally, the experienced FANUC team will be on hand to outline the importance of working with the right partner when it comes to futureproofing your manufacturing business. As well as collaborating with machine builders, system integrators and other solution providers, FANUC UK also supports end-users directly, through its flagship automation headquarters in Coventry. The company is well equipped to offer manufacturers the entire range of automation support to support the transition to digitalisation – from initial feasibility studies and cell design, through to system building, testing and full commissioning.

“As our history of collaboration proves, the right automation partner can take your manufacturing business to the next level in terms of increasing production output, improving accuracy, ensuring quality and mitigating labour challenges. We are excited to showcase to MACH visitors the range of system building services and level of expertise we have on offer to support them.”

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Clarivate recognises and ranks the top 100 most innovative corporations and institutions in the world based on proprietary patent data. With AI technology rapidly gaining importance, this year’s listed companies represent 16% of all high-intensity AI-related inventions.

As evidenced by its recent partnership with artificial intelligence leader NVIDIA, FANUC is focusing on AI technology to drive innovation within manufacturing. With industrial automation as a priority, it is actively investing in the research and development of advanced AI technologies, filing AI-related patents across a wide range of fields, such as numerical control devices and robot control.

The company is also enhancing its corporate value by building a globally competitive intellectual property portfolio – according to a survey conducted last year by the Japan Patent Office, FANUC ranked 18th in Japan’s patent filings for AI-related inventions.

More widely, FANUC aims to continue strengthening the competitiveness of its business, targeting sustainable growth and propelling intellectual property activities to support changes in the global business environment. By protecting and using intellectual property through technological innovation, FANUC hopes to solve social and environmental issues to contribute towards a more sustainable society.

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The use of robots boosts productivity, improves worker welfare and enables manufacturers to swiftly respond to changing customer demand. Accurate, reliable and fast, robots are ideal for repetitive, dull or laborious tasks where people add little value, such as packing, picking, placing and palletising – leaving the valuable human workforce to concentrate on the parts of production where they can make a real difference.

Increasing capacity through automation

One company reaping the benefits of automation is Gü Indulgent Foods. Since its first chocolate soufflé pots hit the shelves in 2003, the firm has been on a strong upward trajectory. As demand soared, Gü needed to expand its packing hall at its production facility in Bishops Stortford, Hertfordshire. It turned to FANUC partner Tekpak Automation, based in Wexford, for an automated answer to its productivity problem.

“Gü requested a second packing line that needed to fit into a very compact area,” explains Darragh Sinnott, Technical Director for Tekpak Automation. “They also wanted greater cartoning and palletising flexibility. This new line needed to handle Gü’s new quad-packs – the quad-pack x4 – as well as the existing variety of case formats: twin-packs x6 and twin-packs x4.”

Simulation software and programming prowess

Tekpak set about designing a system that could meet these exacting demands. With the help of FANUC’s virtual programming software, ROBOGUIDE, it determined the exact robot models – paying attention to requirements for payload, speed and reach – that would alleviate Gü’s production capacity constraints.

“The end-to-end packaging line we installed begins at the depalletising stage,” explains Darragh. “Gü’s filled glass ramekins are skimmed off two pallets, one layer at a time, onto a pair of receiving conveyors. One FANUC R-2000iC/165F six-axis robot handles this job, and also removes the layer card that separates each layer. The pallets are supported and indexed up by two industrial-grade scissor lifts fitted with FANUC servo motors that feed the depalletising robot, ensuring a seamless depalletising process.”

Palletising flexibility

The Tekpak system then collates the ramekins, loads them into cartons with integrated laser printing, and case packs with subsequent case labelling, before the final palletising process begins. Again, a FANUC R-2000iC/165F six-axis industrial robot is employed here.

“With FANUC’s help, we created the required matrix of different twin and quad-pack case formats to give Gü greater palletising flexibility,” says Darragh. “And as the FANUC palletising robot is equipped with automatic size change, there’s no requirement to change the end-of-arm tooling when switching from one pattern format to another.”

For Tekpak, having FANUC as their partner on this project proved invaluable. “FANUC robots are known for their reliability, plus their support to assist with complex and time critical projects like this is second to none,” says Darragh. “The team of FANUC engineers that our team collaborate with are a fantastic asset. They helped us set up complex applications and trained our in-house software team so we can support the customer going forward. This is a huge part of what made FANUC the perfect robotics partner for this project.”

Andrzej Rosa is Head of Engineering for Gü Indulgent Foods. He adds: “The new packing line has given us greater flexibility and increased our production capacity. The FANUC robots are quick, robust and reliable and are a proving a valuable addition to our operation.”

Dale Farm Foods: Palletising cheese with ease

Based in Co. Kildare, Power Food Technology is a specialist system integrator providing cooling and freezing solutions to the food industry. When it received a request from the UK and Ireland’s largest cheddar cheese producer, Dale Farm Foods, to install a new cooling and palletising line at its cheddar processing facility in Cookstown, Northern Ireland, it knew that FANUC robots would need to be at the heart of the solution.

“The weight of the cheese blocks was the biggest issue for us,” explains John Power, Managing Director of Power Food Technology. “The cheese arrives in 20kg blocks. Each layer comprises 10 blocks, and the pallets are five layers high. So we’re talking 1,000kg of cheese per pallet. That’s a lot of cheddar!”

Speed, payload and reach demands

Other than weight, the new palletising cell would also need to manage two product types at one time. “Two different recipes – for example, low-fat, mild, mature or extra mature cheddar – are fed through a common cooling system into the cell, so it was also essential that the solution had full traceability,” says John. “Not only that, but the client wanted to increase palletising capability at the site from 9.5 tonnes per hour to 15.5.”

The FANUC M-410iC/185 high payload, high-speed, 4-axis palletising robot with a 3m reach was the perfect choice for this demanding application. Equipped with a hollow wrist to minimise cable snagging and reduce maintenance, it has been fitted with a custom mechanical gripper made by Power Food Technology to handle lifting the heavy cheese blocks with ease. This has solved one of the customer’s biggest health and safety headaches.

Prioritising people

“The issue with palletising cheese blocks traditionally is that they’re heavy, and it’s very repetitive work,” outlines John. “Lifting and dropping down from height is a problem for manual employees. It’s difficult for food producers to find labour for this kind of task, and retention is just as big a problem. If that person ends up becoming injured due to the heavy, repetitive nature of the work, it’s just compounding it further.”

John continues: “Cheese is a product that really lends itself to automation, as automation is consistently reliable, offers full traceability and is highly efficient. This particular cell runs for 20hrs/day, followed by a cleaning cycle, for 355 days/year. By leaving the robot to do the repetitive, heavy, potentially dangerous jobs such as palletising, food producers such as Dale Farm Foods can divert their employees to carry out more value-added tasks.”

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Speaking on the first day of ‘The Future of Precision Engineering’ event – held at FANUC’s Coventry headquarters on 27-29 January 2026 to showcase the latest advances in injection moulding, robotics and CNC manufacturing – Andy stated: “In the plastics sector, we are seeing a shift towards the use of bio-based and recyclable materials, and a focus on sustainable manufacturing solutions. It’s no longer just ‘good to be green’ – it’s now a business necessity.

“Against a backdrop of rising operational costs, regulatory changes, supply chain challenges and an ongoing skills shortage, every penny counts. The use of automation and AI to effect cost-saving measures such as energy efficiency, increased productivity and better use of human employees is essential if UK manufacturers are to remain competitive in both the domestic and global markets.”

AI and connectivity, plus European ROBOSHOT premiere

FANUC UK’s three-day Open House event brought together leading figures in the worlds of automation, plastics and wider manufacturing to discuss the biggest topics affecting companies right now. While Day 1 focused on sustainability, Day 2 is addressed AI and connectivity, with Day 3 shining a light on education and training. Morning presentations and lively panel debates were followed each day by the opening of a packed exhibition area featuring over 30 of FANUC’s partners (including Hi-Tec, Piovan, Mold Masters, Ultrapolymers and Solinatra), delivering live automation demo cells and exciting exhibitor presentations.

The event also showcased the best of FANUC’s own robotic and automation solutions, including 6-axis robots, automated drilling machines and injection moulding machines. The highlight is the European debut of FANUC’s newest addition to the ROBOSHOT range – the 350-tonne S350C all-electric machine, bringing faster mould times and AI-assisted energy-saving functions.

BPF survey results revealed

Following Andy’s Armstrong’s keynote presentation on Day 1, the British Plastics Federation’s Member Services Director, Stephen Hunt, took to the floor to deliver the main findings from the January 2026 Business Conditions Survey. Hot off the press, Stephen revealed an improving picture for the plastics industry compared to the previous three surveys, stating: “The decline we’ve seen over the last 18 months is definitely slowing.”

Stephen also revealed that sustainability is becoming increasingly important to BPF member companies. A total of 64% of respondents confirmed that they have an ESG policy in place, with a further 21% actively working on one; while 36% already have a net zero strategy, and 31% are actively creating one.

Stephen was followed by an enlightening panel discussion featuring Jamie Riley from Robinson PLC, FANUC’s Sam Carr, Tom Reardon of Bloom-in-Box, and Solinatra’s Stephen Rundle. Sharing practical tips for incorporating sustainability into every part of the manufacturing process, and revealing the energy and cost-saving benefits that smart automation solutions can bring, they engaged in lively interactions with many attendees who were keen to share their own experiences and challenges.

Andy Armstrong adds: “Whether you’re looking to reduce cycle times, cut your energy consumption, increase your supply chain resilience, upskill your workforce or utilise AI and automation to increase your productivity, it will all be on offer this week at FANUC. We’re excited to share our technology, insights and experience with you to help drive a strong, smarter and more sustainable future for UK manufacturing.”

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Under the agreement, FANUC robots will be integrated with NVIDIA’s advanced AI computing stack, including on-robot systems like NVIDIA Jetson and simulation platforms such as NVIDIA Isaac Sim. FANUC has also released support for the open-source robotics platform ROS 2 which allows programming via Python, lowering the barrier for developers, researchers and companies to build AI-driven robotics applications on top of FANUC’s robust industrial hardware.

In addition, the partnership will enable the creation of high-fidelity digital twins: virtual replicas of factories and robot fleets, where simulation can be used for training, testing and optimisation before committing to any physical robot investment. With NVIDIA’s simulation and physics-aware AI frameworks, these virtual environments can closely mirror real-world behaviour, enabling safer, more efficient and more accurate rollout of factory automation.

The benefits to manufacturers

Traditional factory automation has previously relied on robots pre-programmed for rigid, repetitive tasks; changing production lines has often meant manual reprogramming, causing unwanted downtime. The FANUC/NVIDIA collaboration promises to change that. By embedding AI, perception and real-time reasoning – components of physical AI – robots can interpret voice commands, respond to dynamic environments and work safely alongside human operators.

For the UK manufacturing sector, the implications are significant. As supply chains and production demands shift, today’s factories need flexibility. AI-enabled robots will allow existing lines to be retrofitted without major overhauls, as well as switch quickly between different product variants. Moreover, the use of open platforms such as ROS 2 and Python could stimulate a wave of innovation, enabling firms to build or customise AI-augmented robotics solutions, and leverage their own software expertise on top of FANUC’s hardware and NVIDIA’s simulation infrastructure.

A collaborative future

FANUC is set to showcase physical-AI equipped robots at key global trade shows in the near future, demonstrating real world use-cases such as voice-controlled robot operation, adaptive motion control, safety-aware human-robot collaboration, and virtual commissioning in digital twins.

For UK automation industry stakeholders – integrators, system designers, manufacturers and policy makers – the FANUC/NVIDIA partnership marks the beginning of a new era of physical AI, potentially delivering not just faster machines, but more intelligent, flexible, adaptable and human-friendly automation systems.

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