With the UK operation based in Northampton, igus develops lubrication‑free motion plastics that replace traditional metal components, increasing performance while eliminating the need for grease and maintenance. With thousands of products available from stock, igus supports applications across thousands of industries, proving that high-performance plastics are the sustainable and cost-effective way to achieve operational success.

At this year’s exhibition, visitors can explore a wide selection of igus technologies, including energy chains, flexible cables, plain bearings, linear guides and lead screw systems. All products are rigorously tested in their test laboratories to ensure predictable service life and proven durability in demanding environments.

As a global leader in motion plastics, igus’ expertise extends beyond energy chains and bearings to 3D‑printed wear‑resistant parts, smart plastics for condition monitoring and its rapidly growing RBTX platform for low‑cost automation.

RBTX: Making automation accessible

A major highlight on the stand will be live robotics displays from the RBTX platform. RBTX is the online marketplace designed to help SMEs, start‑ups and manufacturers increase productivity without the high investment typically associated with automation. RBTX brings together robot manufacturers, component suppliers and automation partners on a single platform, offering complete systems or individual components for tasks such as pick‑and‑place, assembly and inspection.

To celebrate the event, igus is running a daily prize competition on the stand. Attendees can take part in the ‘Spin‑the‑Wheel challenge’, giving them the chance to win £1000 off their next igus order. One new winner will be selected from the pool of successful spinners every day of the exhibition, offering multiple opportunities for visitors to participate throughout the week.

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Live demonstrations showcased collaborative robotics, sensor technology, and motion control solutions designed to support both emerging and established industries.

A key highlight of the event was the highly anticipated giveaway of a DOBOT Nova 5 collaborative robot, designed to empower businesses to automate smarter, faster, and more creatively. The winner, Bob Hinchcliffe, Founder of 3D Food Robotics in Leeds, was announced following the event and perfectly embodies the spirit of the RBTX platform, driving innovation in his field.

“This will make automation affordable for a lot of smaller food manufacturers that are struggling with higher costs of manufacturing.” Says Hinchcliffe

3D Food Robotics operates at the intersection of robotics, additive manufacturing and food technology, developing cutting-edge solutions that redefine how food can be produced, customised, and scaled all while reducing costs. By winning the DOBOT Nova 5, Hinchcliffe gains access to a powerful, compact, and intuitive robotic arm that will play a crucial role in expanding the company’s automation capabilities.

“The Nova 5 opens up huge possibilities for us,” said Hinchcliffe. When asked what he will do with the Nova 5, he replied “We have a really interesting, high-profile project in mind that will revolutionise a certain aspect of food production for a very well-known delicious product.”

“The success of the launch event shows that automation is no longer confined to traditional factory floors,” says Adam Sanjurgo, Automation Product Manager at igus in Northampton. “Seeing the Nova 5 go to a business like 3D Food Robotics highlights how collaborative robotics are reshaping industries in entirely new ways.”

3D Food Robotics is poised to introduce many innovative new products made possible as a result of being introduced to the DOBOT range of robots. In addition to robotics, the open day also introduced attendees to lesser-known areas of the igus product portfolio. Hinchcliffe noted that despite using igus products for more than 30 years, the event highlighted new bearing solutions that he has since selected for a future machine design.

As RBTX continues to grow, igus remains committed to supporting innovators like Bob Hinchcliffe, helping broaden the boundaries of what automation can achieve, one application at a time.

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Blending artificial intelligence, robotics, and visual art, Face Value invites visitors to confront how technology perceives and redefines reality.

The eighth edition of River of Light invites visitors on a 3 km journey through a blend of science, light and art projects. While working on her PhD in Chemistry, Emma Brass ventured into the world of code-based art and creative technology, an unlikely combination of science and creativity. Her collaboration with Venya Krutikov, a multidisciplinary artist known for large-scale immersive works, became a natural meeting point between engineering and creative expression.

Working together to develop Face Value, a fully interactive experience came to life in which visitors’ faces are captured and interpreted by an AI system. Their digital likeness then transforms in real time into a collective display of shifting light and emotions, prompting discussions on the difference between human individuality and machine perception.

“We wanted to explore what happens when AI becomes the artist, when it observes us, learns from us, and then reimagines us,” says Emma. The project embodies the University of Liverpool’s commitment to interdisciplinary innovation where scientific research supports their students’ artistic exploration.

Collaborating with motion plastics manufacturer, igus UK, bridged the gap between robotics and creative expression, enabling Emma and Venya to demonstrate how emerging technologies can enhance public engagement and introduce complex ideas like AI ethics and perception.

To bring the installation to life, the team incorporated a robotic arm feature that performs the delicate movements of the “AI artist.” igus UK designed and manufactured a custom ‘H’ style flat gantry system, with a large stroke of 4 m x 4 m. “This is definitely up there as one of the largest gantries we’ve ever done,” says Automation Product Manager, Adam Sanjurgo.

The system was able to operate smoothly, quietly, and provided a low-maintenance solution that enabled the technology to work seamlessly within the immersive experience. In this way, the robotic mechanics remained discreetly in the background, allowing the artwork’s emotional presence to take centre stage.

“Our goal was to make sure the engineering was invisible so that people experienced the magic of the finished product uninterrupted.” says Sanjurgo.

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The vector award has gained international recognition, with over 320 applications from 37 countries received in 2024 alone. “This impressive response reflects the diversity and innovative spirit of the international engineering community,” says Justin Leonard, e-chain director at igus in Northampton.

Applications vary, from the longest e-chain (670 metres long) installed in a bucket wheel excavator in an Indian power plant, weighing several hundred kilograms, to the shortest variations of the E2 micro series, measuring just a few centimetres in length used in modern industrial robots, medical devices and 3D printers.

“The vast amount of applications in recent years show that the demands on energy chains are constantly increasing,” emphasises Leonard.

The systems have to cope with higher payloads, increasing speeds and dynamic motion sequences in robotics. “Many of the projects are top technical achievements, but they rarely attract public attention, and we want to change this with the vector awards, which offers designers and companies an international stage for their applications with energy chain systems.”

The competition awards four trophies:

• Golden vector awarding 5,000 euros
• Silver vector awarding 2,500 euros
• Bronze vector awarding 1,000 euros
• Green vector for exceptionally sustainable solutions, also awarding 1,000 euros.

All design engineers using energy chains made of high-performance plastic or plastic hybrid solutions from igus are eligible to take part, but the projects must already have been successfully implemented. The closing date for entries is 30th January 2026. An independent jury of experts from research backgrounds, the specialist press and industry will then meet in Cologne on the 26th of February to select the winners, who will be announced in early April.

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Roose Automation wanted to give its robot arm the freedom to move across multiple chocolate dispensers inside a compact vending unit. A standard 6-axis robot couldn’t cover the full range and integrating a linear axis often means weeks of additional programming.

With the ready-to-install 7th axis from igus, a robot’s working range is quadrupled, and it also connects directly to its controller with the company’s “plug-to-program” interface.

“In projects like ChocoMatic, it’s about simplicity,” says Adam Sanjurgo, Automation Product Manager at igus. “You install it, the controller recognises it, and it just works.”

The igus axis forms the backbone of the ChocoMatic system. Mounted beneath the robot, it allows precise horizontal movement over multiple trays, powered by a toothed-belt drive that delivers up to 0.6 m/s speed and ±0.3 mm positioning accuracy.

With the plug-to-program system, Roose Automation integrated the axis directly into the robot’s control software. No extra coding, no complex interface design.

The results have been impressive: weeks saved in development time; thousands of pounds saved in programming costs; and flawless operation and increased productivity.

The success of ChocoMatic goes beyond chocolate. It shows how smart, modular automation can unlock new applications for SMEs. The igus linear axis lets a single robot do more – serving multiple machines, workstations or products, all without sacrificing precision or control.

Each igus 7th axis supports robots up to 55 kg, runs on a lightweight aluminium rail up to 6 metres long, and includes lubrication-free polymer bushings and e-chains from igus for cable protection.

Now compatible with the latest robot models including Universal Robots UR 20, UR 30 and Fanuc CRX, the 7th axis is making long-reach automation faster and easier for companies everywhere.

“The ChocoMatic shows how our plug-to-program technology can help any company, not just in manufacturing.” says Sanjurgo. “Expanding a robot’s range used to mean extra engineering. Now it’s as easy as plug, play and produce.”

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The igus product portfolio includes flexible cables, robotic components, motor control and sensors, all aimed at improving technology, reducing costs and enhancing durability in a wide range of industries, including machine tooling, automotive manufacturing, food and beverage packing, medical and lab equipment and smart agriculture.

The igus ReBeL (Robotic embedded-BDLC and electronics Link) cobots, now available from Mouser, are cost-effective and lightweight robotic arms featuring up to six degrees of freedom. These cobots are compact and lightweight in design, making them suitable for assembly tasks, quality inspection tasks, and service areas. Integrated sensors, cameras, and advanced software ensure safety, flexibility, and adaptability in a wide range of environments.

The igus Gantry robots, also known as cartesian or linear robots, feature two base X-axes, a Y-axis, and an optional Z-axis. These robotic devices are ideal for applications where high precision is needed and where a task requires a repetitive motion, such as pick and place, sorting, labelling, and measurement. These Gantry robots feature self-lubricating plastic liners that slide instead of rolling, making them much more efficient than similar devices that use recirculating ball bearings. These robots are lightweight, clean, quiet, corrosion-resistant, and maintenance-free.

The drylin Delta robots are designed with linear actuators, featuring highly engineered, self-lubricating sliding plastic liners. These liners make them lightweight, quiet, cost-effective, and low-maintenance. The Delta robots are suitable for low-cost automation applications such as belt transfer stations, sorting systems, small parts handling, and fast positioning machines. The Delta robots offer an accuracy of +/-0.5 mm.

The igus e-chain cable carriers guide and protect energy, data, and signal cables in challenging environments. The e-chain cable carriers reduce downtime and increase the service life of cables. These cable carriers feature a low-weight, modular, strong design, smooth contours, and are easy to install. The e-chain carriers are well-suited for cable management in various settings, including industrial, energy, medical, construction, and stage and theatre.

Mouser will also be offering igus’ chainflex cables, which are designed to deliver unmatched reliability, durability, and performance in industrial motion applications. With over 1,300 cable types available to order, chainflex offers a comprehensive range for data, bus, hybrid, control, motor, servo, feedback, coaxial, fibre optic (FOC), robotics, and special applications.

By analysing data from sensors embedded in energy chains, bearings, and cables, i.Cee enables dynamic service life prediction, real-time alerts, and automated maintenance scheduling.

Whether you are running high-speed packaging lines or precision robotics, i.Cee helps you stay ahead of unpredicted failures.

Discover smart maintenance solutions here

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According to estimates, 20 million humanoid robots could be in use in industry by 2030. The demand for this technology is increasing rapidly among European companies in particular, but the first practical applications have yet to be identified in many industries. Previous robots have also been too expensive for SMEs to consider, but more affordable options are surfacing, levelling the playing field for many businesses that would otherwise fall behind in the race to automate.

igus has introduced ‘Iggy Rob’ as a low-cost solution that supports industrial production, transportation and service applications for just over £40,000. To ensure customers are confident in their decision to purchase, igus also offers a “test before invest” model for potential buyers to trial the robot for their specific use.

The Iggy Rob can be put to use on a range of applications thanks to its two arms and stable, wheel-driven base. “The world has been built for humans, so the potential for humanoid robots is huge,” explains Adam Sanjurgo, Low-Cost Automation Manager at igus in Northampton.

Iggy Rob is about 1.7m (5’6”) tall and can operate for eight hours on just one battery charge, greeting colleagues with a smile, two ReBeL cobot arms and two bionic hands. Equipped with a LIDAR sensor and 3D cameras for object detection, it navigates its surroundings easily, using the proprietary igus Robot Control for control. The robot is approved for fleet management in accordance with VDE 5050 and has CE certification. Supported by an ROS2 interface, Iggy Rob meets the requirements of modern robotics.

AMR lays the groundwork

The core of Iggy Rob is the autonomous mobile robot (AMR) ReBeL Move. This mobile platform is very stable thanks to a three-point mount and igus has deliberately avoided legs for its humanoid robot, as the infrastructure for AMRs in many factories is already advanced. With a load capacity of 50 kilograms and a payload of 100 kilograms, ReBeLMove creates the conditions for workstation-independent movement. Iggy Rob could work as a service robot at company receptions, provide transport and delivery tasks in factories, or simply clear cutlery in the canteen. igus itself plans to use Iggy Rob when inserting components into the company’s injection moulding machines. “We believe that humanoid robots will be of high interest for industrial purposes,” Sanjurgo explains.

For further development of humanoid robots, igus is counting on customers’ feedback. The manufacturer offers a “test before invest” model, where igus experts evaluate the potential of the site and then possible applications for the real robot.

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Advancements in robotic dogs designed for surveillance and security purposes are showcasing the rapid development and deployment of technology. These quadruped robots are equipped with advanced sensors and AI capabilities, allowing them to perform complex tasks autonomously, from patrolling military bases to assisting in disaster zones.

These four-legged inventions are branching out, though, finding new and previously unheard-of purposes. A BBC news article titled ‘Robot dogs and drones used to protect UK heritage’ explores the newfound role for robotic dogs to enter dangerous areas and provide detailed 3D models of what is happening inside, eliminating any further risk to life.

Although not designed for such high stakes scenarios, the igus SID1 is an advanced robotic dog with an enhanced ability to interact with its environment due to real-time image transmission.

“Our goal has always been to improve what moves,” says Adam Sanjurgo, Low-Cost Automation Product Manager at igus in Northampton. “With the SID1 bionic robot, we are able to demonstrate how our products can be applied in engaging and groundbreaking ways.”

The SID1 bionic robot is equipped with 12 degrees of freedom, allowing for highly flexible and dynamic movement. This makes it ideal for a variety of applications, from industrial tasks to more intricate operations that require precision and adaptability. The use of igus components ensures that the robot is not only lightweight but also durable and low maintenance.

“By integrating these materials into our range of robotic solutions, we are able to offer products that are both cost-effective and efficient,” says Sanjurgo. The robot dog uses plain bearings which provide excellent wear resistance and low friction, essential for maintaining optimal performance over extended time periods.

One of the standout features of the SID1 bionic robot is its ability to navigate complex terrains autonomously. This capability is made possible through advanced sensors and AI algorithms that allow the robot to adapt to its surroundings in real-time. “This level of autonomy opens up new possibilities for deployment in environments that were previously challenging or inaccessible,” noted Sanjurgo.

As it continues to explore new frontiers in robotics and automation, igus remains dedicated to delivering solutions that enhance efficiency and sustainability. The launch of the SID1 bionic robot marks another milestone in their journey towards revolutionising how motion plastics can be used in high-tech applications.

igus recently welcomed its own SID1 robotic dog to its Northampton site, an exciting addition to the team and the enjoyneering experience. Yet to be named, igus is encouraging visitors to come and meet this four-legged team member for themselves and even offer up some name suggestions.

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These include PTFE-free materials, a complete energy chain series made from recycled materials, and even a humanoid robot. This achievement stems from continuous investment in research and development, aimed at providing customers with cutting-edge solutions.

Despite the challenging political and economic landscape of 2024, igus increased its number of active customers by 5% and maintained its billion-euro turnover.

“The changing political and economic conditions have impacted us,” says Matthew Aldridge, Managing Director at igus in Northampton. “Like many of our customers, we are focusing on savings and efficiency, such as increased automation in our factory.

“However, our focus remains: What’s in it for the customer? These challenges motivate us to innovate and enhance our competitiveness and that of our customers. This year, igus is introducing a record number of motion plastics products and continues to invest in research, development, and production of new technical solutions.

The Cologne site, where we manufacture, test, and research, now spans 218,000m2, including a new 20,000m2 test laboratory, the largest in the industry.”

On track to CO2 neutrality

igus has reached 92% of its goal to be CO2-neutral in HQ buildings and production by the end of 2025, measured against Scopes 1 and 2. “We need to improve further,” says Aldridge. “In Germany, we’re implementing many sustainability measures, including a new multi-storey car park with façade greening, modernising buildings with photovoltaic systems, and expanding our MHRS system to heat buildings using waste heat from machines.”

Environmentally friendly solutions such as PTFE-free versions of their standard plain bearing materials are also being presented. Regarding energy chains, igus is also converting its entire E2.1 series to recycled material consisting of post-consumer recyclate, such as old fishing nets, and disused energy chains, which the company recycles as part of its own ‘Chainge’ programme. This reduces the CO2 footprint by 80%.

With the igus Mobile Shore Power Outlet (iMSPO), igus has also developed a mobile ‘socket’ for the shore power supply of container and cruise ships. The system is already in use in ports such as Hamburg, Rotterdam and Singapore and has been nominated for this year’s Hermes Award. igus is also driving forward new solutions for dry cleanrooms, increasingly important in battery production lines. Together with the Fraunhofer IPA, the company has developed a new type of certificate that confirms the cleanroom suitability of igus e-chains in long-term tests. These chains can withstand over 15 million double strokes with minimal particle emissions.

At a time when many companies are having to make savings, igus is investing in the development of cost-effective products for its customers. This includes the new glide-chain G4.42 for simple gliding applications such as indoor cranes, with up to 30 metres travel. Its optimised design means it is not only up to 25% lighter, but also around 40% more cost-effective than standard chains of the same dimensions from the E2 and E4 product range.

The company is also currently developing its first humanoid robot made of high-performance plastic, based on the mobile robot ReBeL Move. This means that it can be deployed and operated at different workstations - with a return on investment of less than one year.

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